Honeywell NXL Manuale Utente

NXL HVAC & COMPACT USER’S MANUAL

10(96) EU Directive HoneywellHoneywellHoneywellHoneywell 2 All NX frequency converters fulfil all EMC immunity requirements (standards EN 61000-6

EU Directive 11(96) 2 EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon Oyj

12(96) EU Directive HoneywellHoneywellHoneywellHoneywell 2 EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon Oyj Manufacturer&apo

Receipt of delivery 13(96) 3 3. RECEIPT OF DELIVERY NXL frequency converters have undergone scrupulo

14(96) Receipt of delivery HoneywellHoneywellHoneywellHoneywell 3 3.2 Type designation code NXL HVAC HVAC03C2Enclosure & EMC classification2

Receipt of delivery 15(96) 3 3.5 Warranty Only manufacturing defects are covered by the warranty. The m

16(96) Technical data HoneywellHoneywellHoneywellHoneywell 4 4. TECHNICAL DATA 4.1 Introduction Honeywell NXL is a compact frequency converter wi

Technical data 17(96) 4 Figure 4-1. NXL block diagram

18(96) Technical data HoneywellHoneywellHoneywellHoneywell 4 4.2 Power ratings 4.2.1 NXL Compact – Mains voltage 208 – 240 V & 380 – 500 V

Technical data 19(96) 4 4.2.1 NXL HVAC – Mains voltage 380 – 500 V Mains voltage 380-500 V, 50/60 Hz,

AT LEAST THE 11 FOLLOWING STEPS OF THE START-UP QUICK GUIDE MUST BE PERFORMED DURING THE INSTALLATION AND COMMISSIONING. IF ANY PROBLEMS OCCUR, PLEAS

20(96) Technical data HoneywellHoneywellHoneywellHoneywell 4 4.3 Technical data Input voltage Uin 380 - 500V, -15%...+10% 3~ 208…240V, -15%...+10

Technical data 21(96) 4 Immunity Complies with EN50082-1, -2, EN61800-3 EMC Emissions MF2-MF3: EMC l

22(96) Installation HoneywellHoneywellHoneywellHoneywell 5 5. INSTALLATION 5.1 Mounting 5.1.1 NXL Compact (MF2 and MF3) There are two possible p

Installation 23(96) 5 Figure 5-3. NXL Compact dimensions, MF2 Table 5-1. Dimensions of NXL, MF2

24(96) Installation HoneywellHoneywellHoneywellHoneywell 5 Figure 5-4. NXL Compact dimensions, MF3 W1 W2 W3 H1 H2 H3 H4 H5 H6 H7 D1 D

Installation 25(96) 5 5.1.2 NXL HVAC (MF4 – MF6) The frequency converter shall be fixed with fou

26(96) Installation HoneywellHoneywellHoneywellHoneywell 5 CANK5_2DBAB 5.2 Cooling Forced air flow cooling is used for NXL HVAC and NXL Compact s

Installation 27(96) 5 5.3 Changing EMC protection class from H/C to T in NXL HVAC The EMC protect

28(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6. CABLING AND CONNECTIONS 6.1 Power connections Figure 6-1. Power connect

HoneywellHoneywellHoneywell Cabling and connections 29(96) 6 6.1.1 Cabling Use cables with heat resistance of at least +70°C. The cables and th

CONTENTS NXL HVAC & COMPACT USER’S MANUAL INDEX 1 SAFETY 2 EU DIRECTIVE 3 RECEIPT OF DELIVERY 4 TECHNICAL DATA 5 INSTALLATION 6 CABLIN

30(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.1.1.1 Cable and fuse sizes Terminal cable size (min/max) Frame Type I

Cabling and connections 31(96) 6 6.1.2 Mounting of cable accessories Enclosed to your NXL frequency converter you have received a plastic bag c

32(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 5. Place the rubber grommets in the openings as shown in Figure 5. 6. Fix

Cabling and connections 33(96) 6 6.1.3 Installation instructions 1 Before starting the installation, check that none of the components of the

34(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.1.3.1 Stripping lengths of motor and mains cables Figure 6-5.Stripping of

Cabling and connections 35(96) 6 6.1.3.2 Installation of cables to NXL Note: In case you want to connect an external brake resistor (MF3 and b

36(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 Figure 6-8. NXL Compact, MF3 Figure 6-9. Cable installation in NXL Compact

Cabling and connections 37(96) 6 Installation of an external RFI filter to NXL Compact (MF2-3) The EMC protection class of NXL Compact frequenc

38(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 RFI Filter type Input voltage Dimensions WxHxD (mm) NXLRFIV35 380-500V 3~

Cabling and connections 39(96) 6 Figure 6-13. NXL HVAC (03-12), MF4 Figure 6-14. Cable installation in NXL HVAC (03-12), MF4 Earth terminals

ABOUT THE NXL HVAC & COMPACT USER'S MANUAL AND NXL APPLICATION MANUALS Congratulations for choosing the Smooth Control provided by NXL freq

40(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 Figure 6-15. NXL HVAC (16-31), MF5 Figure 6-16. Cable installation in NXL

Cabling and connections 41(96) 6 Figure 6-17. NXL HVAC (38-61), MF6 Figure 6-18. Cable installation in NXL HVAC (38-61), MF6 Brake resistor

42(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.1.4 Cable installation and the UL standards To meet the UL (Underwriters

Cabling and connections 43(96) 6 6.2 Control unit 6.2.1 NXL Compact (MF2 – MF3) The control unit of the NXL frequency converter is integrated

44(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.2.3 Control connections The basic control connections are shown below. T

Cabling and connections 45(96) 6 6.2.4 Control I/O Terminal Signal Description 1 +10Vref Reference output Voltage for potentiometer, et

46(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.2.5 Control terminal signals Terminal Signal Technical information 1 +1

Cabling and connections 47(96) 6 6.2.5.1 Jumper selections on NXL basic board The user is able to customise the functions of the frequency con

48(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 Figure 6-23. Jumper selection for NXL HVAC, MF4 – MF6 !!!!WARNING Check th

Cabling and connections 49(96) 6 Figure 6-24. The location of jumper blocks in MF2 (left) and MF3 (right) Figure 6-25. The location of jumper

HoneywellHoneywellHoneywellHoneywell Index 5(96) NXL HVAC & COMPACT User's Manual Index Date: 28.

50(96) Cabling and connections HoneywellHoneywellHoneywellHoneywell 6 6.2.6 Motor thermistor (PTC) connection There are three possibilities to con

Control Keypad 51(96) 7 7. CONTROL KEYPAD The control keypad is the link between the NXL frequency converter and the user. The NXL control keypad f

52(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.1.2 Control place indications The symbols I/O term, Keypad and Bus/Comm (see chap

Control Keypad 53(96) 7 7.2 Keypad push-buttons The NXL seven-segment control keypad features 7 push-buttons that are used for the control of the f

54(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 = Start button. Pressing this button starts the motor if the keypad is the act

Control Keypad 55(96) 7 7.4 Navigation on the control keypad The data on the control keypad are arranged in menus and submenus. The menus are used

56(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 Figure 7-4. Keypad navigation chart STOPREADYI/O termenterenterresetenterSTOPI/O

Control Keypad 57(96) 7 Menu functions Code Menu Min Max Selections M1 Monitoring menu V1.1 V1.24 See chapter 7.4.1 for the monitoring values

58(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.1 Monitoring menu (M1) You can enter the Monitoring menu from the Main menu by

Control Keypad 59(96) 7 Code Signal name Unit ID Description V1.1 Output frequency Hz 1 Frequency to the motor V1.2 Frequency reference H

6(96) Index 6.2.5 Control terminal signals... 46 6.

60(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.2 Parameter menu (P2) Parameters are the way of conveying the commands of the u

Control Keypad 61(96) 7 Figure 7-6. Parameter value change procedure enterSTOPI/O termREADYSTOPI/O termREADYSTOPI/O termREADYSTOPI/O termREADYS

62(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.3 Keypad control menu (K3) In the Keypad Controls Menu, you can choose the cont

Control Keypad 63(96) 7 7.4.3.2 Keypad reference The keypad reference submenu (R3.2) displays and allows the operator to edit the frequency refere

64(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.4 Active faults menu (F4) The Active faults menu can be entered from the Main m

Control Keypad 65(96) 7 7.4.5 Fault codes The fault codes, their causes and correcting actions are presented in the table below. The shadowed fault

66(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 17 Motor underload/ Pump Dry detection/ Broken belt Detection Motor underload protec

Control Keypad 67(96) 7 53 Fieldbus fault The data connection between the fieldbus Master and the fieldbus board is broken Check installation. If

68(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.7 System menu (S6) The System menu can be entered from the main menu by pushing

Control Keypad 69(96) 7 T6.8.2.4 Operating hours trip counter hh:mm: ss P6.8.2.5 Clear operating time counter 0 = No action 1 = Clea

HoneywellHoneywellHoneywell Safety 7(96) 1 1. SAFETY 1.1 Warnings 1 The components of the p

70(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.7.1 Copy parameters The Copy parameters submenu (S6.3) is located under the Sys

Control Keypad 71(96) 7 Figure 7-11. Parameter locking 7.4.7.3 Keypad settings In the submenu S6.6 under the System menu you can further customise

72(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 Timeout time (P6.6.3) The Timeout time setting defines the time, after which the key

Control Keypad 73(96) 7 HMI acknowledge timeout (P6.7.3) This function allows the user to change the timeout of the HMI acknowledgement time. Note!

74(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 Counters submenu (S6.8.1) In the Counters submenu (S6.8.1) you can find information r

Control Keypad 75(96) 7 Software info submenu (S6.8.3) The following information can be found under the Software info submenu (S6.8.3): Page Conte

76(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 For more information on the expander board-related parameters, see Chapter 7.4.9. Fig

Control Keypad 77(96) 7 7.4.8 Modbus interface NXL has a built-in Modbus RTU bus interface. The signal level of the interface is in accordance wit

78(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.8.2 Termination Resistor The RS-485 bus is terminated with 120 Ω termination

Control Keypad 79(96) 7 Status Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 - - - - - - - - F Z AREF W FLT DIR RUN RDY

8(96) Safety HoneywellHoneywellHoneywellHoneywell 1 1.3 Earthing and earth fault protection The Honeywell NXL frequency converter must always be

80(96) Control Keypad HoneywellHoneywellHoneywellHoneywell 7 7.4.8.5 Fieldbus parameters RS-485 communication status (I6.10.1) With this functio

Control Keypad 81(96) 7 Communication time-out (P6.10.7) If communication between two messages is broken for a longer time than that defined by this

82(96) Commissioning HoneywellHoneywellHoneywellHoneywell 8 8. COMMISSIONING 8.1 Safety Before commissioning, note the following directions and war

Commission

84(96) Commissioning HoneywellHoneywellHoneywellHoneywell 8 9 Run the start-up tests without the motor being connected to the process, if possible.

Commission

86(96) Commissioning HoneywellHoneywellHoneywellHoneywell 8 8.3.2 HVAC parameters in NXL HVAC (Control keypad: Menu P2  B2.1) Code Parameter

Commission

88(96) Commissioning HoneywellHoneywellHoneywellHoneywell 8 P2.1.16 P2.1.15.16 Analogue output function 0 12 1 307 0=Not used 1=Output freq. (0

Fault tracing 89(96) 9 fault can be reset with the Reset button on the control keypad or via the I/O terminal. The faults are stored in the Fault hi

EU Directive 9(96) 2 2. EU DIRECTIVE 2.1 CE marking The CE marking on the product guarantees

90(96) Fault tracing HoneywellHoneywellHoneywellHoneywell 9 17 Motor underload/ Pump Dry detection/ Broken belt Detection Motor underload protect

Fault tracing 91(96) 9 53 Fieldbus fault The data connection between the fieldbus Master and the fieldbus board is broken Check installation. If i

92(96) HoneywellHoneywellHoneywellHoneywell 10 10. DESCRIPTION OF EXPANDER BOARD NXLOPTAA Description: I/O expander board with one relay

Expander board NXLOPTAI 93(96) 11 11. DESCRIPTION OF EXPANDER BOARD NXLOPTAI Description: I/O expander board with one relay output (NO), thre

94(96) Expander board NXLOPTAI HoneHoneHoneHoneywellywellywellywell 11 Terminal Parameter setting Description X4 12 +24V Control voltag

NXL HVAC Basic speed control – Quick setup 95(96) 12 12. NXL HVAC BASIC SPEED CONTROL – QUICK SETUP This chapter provides basic setup instructions

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